STSM2 Type Servo Straight Side Double Points Press and Automatic Stamping Line for Sale

Advantages

Direct drive via servo motor, providing stamping energy in place of the flywheel for the press, eliminating clutches and brakes.

Fewer mechanical parts, less inertia of the transmission structure, lower noise level, simplified maintenance, and cheaper maintenance costs.

Precise control of the stamping process by arbitrarily setting and adjusting the servo motor speed.

Optimized stamping process curve by arbitrarily programming the operating speed, stroke position and pressure of the slide, greatly improving the accessibility and flexibility of production.

Full load operation while stamping at low slide speed (above 1 spm).

Reduced press working cycle time, enhanced production rate and production efficiency by increasing the speed of slide's return stroke.

Improvement of the accuracy and quality of stamped parts, minimization of the impact on the dies, extension of the dies' life time cycle, and reduction of the cost through utilization of low stamping stroke speed.

Efficient drive solution to reduce energy consumption.

Comprehensive energy management system, recycling of excess energy, and controlling instantaneous energy release during stamping.

Handwheel fine-tuning function, significantly reducing the time of tryout.

Same safety and logic control as mechanical press.

Features

Main Structure:

Gantry welding frame (Mono-block)
Main Transmission Form:

Top drive, vertical double crankshafts double point servo press
Anti-Eccentric Load:

The guide rail adjustment adopts an anti-eccentric load structure to ensure the vertical precision of the slide during transfer stamping
Lubrication:

The main drive bearing part is lubricated with thin oil
Main Motor:

Low-speed high-torque water-cooled servo motor, ensuring reliable operation over extended periods
Operation Modes:

Multiple preset curve modes and free programming modes. Including Crankshaft Mode, Coining Mode, Drawing Mode, Forging Mode, Heating in-die Mode, Precision Blanking Mode, Pendulum Mode, Free Programming Mode.

Applications

1. Single-press transfer production line for automotive parts, production rate 40-50 PPM

2. Single-press transfer production line for square aluminum shell for power battery, production rate 40-50 PPM

3. Automatic stamping tandem line for square aluminum shell for power battery, production rate 80-120 PPM

Specification

Square Aluminum Shell for Power Battery Reference Table

Type of Square Aluminum Shell for Power Battery	*Shell Size(Width X Length X Height)mmmmmm*	Type of Servo Press	Force ofServo Pressmm
26148	2614891	STSM2-250		350
39148	3914891	STSM2-250		350
2670	2670120	STSM2-300		400
46173	46173130	STSM2-300		400
46173	46173170	STSM2-400		450
26148	26148172	STSM2-400		450
26148	26148199	STSM2L-400		600
46173	46173200	STSM2L-300		600
27148	27148240	STSM2L-400		700
36130	36130235	STSM2L-400		700
40173	40173204	STSM2L-400		700
53148	53148178	STSM2-400		600
53173	53173200	STSM2-400		600
71173	71173200	STSM2-400		600

Specification

Type	Unit	STSM2-200	STSM2-250	STSM2-300	STSM2L-300	STSM2-400	STSM2L-400
Force	KN	2000	2500	3000	3000	4000	4000
Point of Force	mm	5	5	5	7	6	7
Stroke	mm	300/350	300/400	350/400	600	600	700
Number of Strokes	spm	1~55	1~55	1~55	1~40	1~40	1~40
Die Height (Max.)	mm	600	650	700	750	800	850
Die Height Adjustment	mm	120	120	120	120	120	120
Slide Size (Length X Width)	mm x mm	2200x1200	2200x1200	3200x1200	3200x1200	3200x1200	4000x1400
Bolster Size (Length X Width)	mm x mm	2200x1200	2200x1200	3200x1200	3200x1200	3200x1200	4000x1400
Bolster Thickness	mm	200	200	250	250	250	250
Side Opening Size (Width X Height)	mm x mm	1200x800	1200x800	1200x800	1200x800	1200x800	1200x800
Height of Bolster over the Floor	mm	700	700	700	700	700	700
External Power Voltage	/	380V 50Hz	380V 50Hz	380V 50Hz	380V 50Hz	380V 50Hz	380V 50Hz
Control Circuit Voltage	/	DC24V	DC24V	DC24V	DC24V	DC24V	DC24V
Air Pressure Level	MPa	0.55	0.55	0.55	0.55	0.55	0.55

Components/Functions

Main motor is Low Speed High Torque Servo Motor. Brand: S-T Intelligence.

Servo Drive & Control System, Brand: S-T Intelligence.

Slide pneumatic-hydraulic overload protection: slide stops automatically when the load

is 10% more than the nominal capacity.

Overload reset time (after the slide stops at TDC) <180seconds.

Manual blown-off can be carried out when the mode switch is at "test" position.

Eight-points square guides for slide. Super-long guiding. Perpendicularity between the slide movement and bolster top has been kept.

Slide bottom made of only one steel plate.

Electrical die height adjustment device. Adjusted only at normal counterbalance pressure, hydraulic protection and lubrication.

Automatic stop at upper and lower adjustment limit.

Manual adjustment by functional keys / hand wheel. Automatic adjustment by preset value.

Counterbalance Pressure to be adjusted manually / automatically, interlocking with adjustment motor of slide and the control of servo motor.

The frame is of welded structure with stress-relief.

The welding groove form and weld selection meet the standards, and CO2 gas shielded welding is used. Special inspections such as non-destructive testing are carried out on key welds.

After welding, the press machine body undergoes treatment to eliminate internal stress. Eliminating the deformation of components and instability in the overall geometric accuracy of the press structure caused by stress release after long-term operation of the press.

To ensure the accuracy and reliability of the dimensions of large parts such as the machine body, all welding of large parts is completed on the boring and milling machining center, with one clamping to ensure the geometric accuracy of the press.

Our Service

- Customized Product

Except product with standard specification, we also provide customized machine to satisfy your special need.

- Maintenance and Repair

We offer free repair service to products with warranty. For products out of warranty, we can also offer repair service and original parts at favorable price.

-Training

Technical training is available for hardware and software operation, mechanical training, electrical training, safety protection, troubleshooting, preventative maintenance, both in-house and on-site.

-Support Services

Technical support is available via telephone, email, or remote diagnosis, for troubleshooting, as needed in 7x24. Our professional service team can also provide long-term life cycle management methods and Internet functions such as remote maintenance and remote monitoring. We are always on hand to help you with any issues.

-Our Policy

Press Accuracy standard:

JIS Level 1 accuracy.

Acceptance Procedure:

1. Pre-acceptance at manufacture's site by two parties and before the shipment per Acceptance Form based on technical agreement.

2. Final Acceptance at customer's site by two parties per Acceptance Form based on technical agreement.

Press Installation:

1. The press manufacturer provides the foundation condition diagram of the press, and the user of the press entrusts a professional civil engineering unit to conduct geological survey and foundation design of the installation site based on the foundation condition diagram. The construction of the press foundation is carried out according to the construction drawings provided by the professional civil engineering company.

2. When the foundation of the press is completed and meets the installation requirements, the manufacturer of the pressure mechanism shall dispatch an installation instructor; Before installing the press, the user of the press should ensure that the water, electricity, and air required for installation and debugging are in place, and prepare cleaning oil, consumables, transmission lubricating oil, and other items required for installation and debugging.

3. In case of any changes or adjustments to other technical agreements or requirements that have not been fully covered, both parties shall jointly negotiate and determine in a friendly manner.

Technical Support & Training:

1. The manufacture will supply the 7x24 technical support and service to the customer.

2. The instruction manual for the press machine will be provided to the customer after installation and final acceptance.

3. The manufacture is responsible for providing equipment application knowledge and technical training to the buyer's relevant personnel.

-Deliveries

Delivery time will be following the clause form the Sales Contract between two parties.

Press will be shipped after Pre-acceptance at manufacture's site.

Confirmation of installation conditions:

1. Before the installation of the press, the manufacture shall confirm the "Essential Installation Conditions" with the customer in writing. The buyer shall confirm the conditions and sign and stamp before replying.

2. The manufacture shall prepare an installation work plan based on the buyer's installation conditions and status before the installation begins.

3. During the installation process, the customer shall provide the manufacture with the installation tools (including handling tools and lifting tools) as described in the "Essential Installation Conditions".

-Warranty information

1. The warranty period of press is 12 months from the end date of acceptance on customer's site.

2. During the warranty period, the manufacture shall provide spare parts and necessary maintenance guidance free of charge for any abnormal wear and tear of the press components, as well as damage caused by press failures (not operational errors).

3. If the press is damaged due to operational errors or other human factors during the warranty period, the manufacture may negotiate with the customer to collect relevant fees according to the situation.

4. After the warranty period expires, the timeliness of service is the same as within the warranty period. The manufacture is responsible for assisting customer in equipment maintenance (only charging reasonable fees).

5. The manufacture provides lifelong maintenance services and the best priced supply of spare parts for the press equipment.

FAQ

What is Servo Press?

Servo press is a press driven by servo motor, controlled by servo driver and programmable controller, that executes various set forming curves in production.

Where are Servo Press being used?

Servo press can be widely used in metal forming industries such as automotive, aerospace, electronics, home appliances, etc.

What are the advantages of Servo Press compared to traditional mechanical press or hydraulic press?

Compared to traditional hydraulic press or mechanical press, servo press can provide huge advantages, improve production rate and quality. We have:
-Flexible and controllable operation
-Multiple operation mode
-Improved stamping quality
-Improved stamping efficency
-Effective energy management system, reducing energy consumption
-Lower cost of use
-Lower impact shock & noise
-Longer die toolings life
-Lower oil pollution
-Easy to match with stamping automation ancillary equipment

What is S-T Intelligence?

Suzhou S-T Intelligence Co., Ltd. was founded in May 2021, which is a leading intelligent equipment enterprise in Suzhou Industrial Park, China. S-T Intelligence offers full turnkey solutions to customers, ranging from servo presses, servo motors and servo driver with independent intellectual property rights, control systems, stamping process analysis, to stamping automation ancillary equipment.

What are the advantages of S-T Intelligence?

-We have an innovative servo press driving model with years of production experience, widely praised in the industry.
-We have a complete and mature solution with efficient operation, convenient debugging and customization functions.
-Our program is ready to use, without matching and debugging.

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